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Six Sigma

Business Improvement


Site Updated: Fri 29 Aug 2008 23:00 BST


 

Why Six Sigma?

Global competition and market pressures mean market price levels are always under threat of dropping. This threatens profits unless cost can be reduced, or new business opportunities created. Succeeding in business is a real challenge. There is always pressure for a business to improve their processes, even to just maintain their position, profitability or to stay in business.

One all-to-common strategy for "improvement" is the simple "across the board" cost-cutting exercise. Unfortunately this is often done without understanding the business processes, and can cut out critical, but unseen business process activities. This indiscriminate type of cost cutting produces short term gains (so it appears to have worked), but it also produces higher long term costs. In the longer term the costs are:

  •  the cost of time and resource in investigating and identifying  the missing critical process activities,

  •  the cost of time and resource in redesigning the missing critical process activities, 

  • the cost of time and resource in regaining the knowledge of the lost critical processes activities, 

  • the cost of reinstating the necessary resources to carry out the critical lost processes activates, 

  • or worse of all, if you fail to act and do the above, the problem goes unnoticed until the process fails in front of the customer  (reputation, penalties, litigation and lost business!)  and you then also have the cost of the above four to make your business work properly!

Remember this is all taking place in an environment where costs and resources and resources have been cut, so while people are doing the above activities they are not carrying out the main business activity! The business is shrinking. 

Shrinking your business is not a good long term strategy for it's success!

Six Sigma is knowledge based. Done properly, it achieves long term improvement and business growth. It demands understanding of  who process customers are and what are their true needs.

Using six sigma,  the process definition, measurement, analysis, improvement and controls are developed and documented. New knowledge of the process is often discovered and documented which can give competitive advantage or Intellectual Property Rights opportunities. Any true waste or inefficiencies in the process (called the "cost of poor quality" or COPQ) are eliminated. The resulting processes deliver the customers' needs more consistently, faster  and at lower cost.




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